By Daniel R. Matlis
I recently finished writing a whitepaper on the benefits of Designing for Manufacturability and Quality by Design in the Medical Device Industry.
With the dawn of personalized healthcare, we are seeing the increasing the tempo of innovation. Examples include the development of targeted therapies, combination products and mass customization. This individualized approach to healthcare requires the development, manufacture and commercialization of ever more complex products.
Contact lenses provide a good example of things to come. Today’s contact lens prescription specifies power, base curve, diameter, color (pretty much any shade in the rainbow) and for those patients with an astigmatism, cylinder and axis. In the not too distant future, joint replacements will be customized based on the patient’s individual anatomy and lifestyle needs. Drug eluted stents will be coated with specific compounds targeted to a patients genetic makeup. “Have it your way” has a whole new meaning in Medical devices.
To stay ahead of this wave of change, Medical Device manufacturers must:
- Increase the rate of product innovation
- Increase product quality by reducing variability
- Raise product safety and effectiveness
- Decrease time to market and time to volume
- Reduce costs
Meeting these objectives pose a significant challenge as innovation, by its very nature, induces variability. This challenge is exacerbated by the organizational structure and technological state of many medical device manufacturers.
To address these challenges, medical device organizations should consider the following roadmap:
- Enable rapid innovation cycles to out run the Innovation Gap
- Shift from a reactive to proactive stands
- Move their organization from silos to seamless
- Tackle variability through operational excellent and robust design
- Fully integrate DMR, DHF and DHR systems to support continuous improvement
The integration of Product Lifecycle Management (PLM) and Manufacturing Execution Systems (MES) can enable Medical Device Manufactures to close the loop between manufacturing and design, enabling rapid innovation cycles while at the same time managing the risk, hard-wiring compliance, increasing product quality, maximizing production yields and decreasing costs.
Please join us for a webinar on July 25, 2007 at 1:00pm EDT, to learn how these innovative strategies can help Device Manufacturers decrease new product introduction cycles and speed time to volume, increase product quality and lower production costs. This webinar is presented in cooperation with Camstar and PTC.
During this Webinar, we will cover the benefits of Designing for Manufacturability and Quality by Design.